Belzona 5851

5000 Series — Heat-Activated CUI Protection

Belzona 5851

(HA-Barrier) — A heat-activated epoxy coating for in-situ application to hot metal surfaces with minimal preparation to protect against corrosion.

A 100% solids, single-component epoxy coating which cures in contact with hot surfaces and is designed to prevent corrosion under insulation (CUI). Applied directly onto hot surfaces (70–150°C / 158–302°F) with minimal surface preparation — no mixing required, no production downtime.

Coating hot feed pipe with Belzona 5851 (HA-Barrier)

Product Description

A 100% solids, single-component epoxy coating, which cures in contact with hot surfaces and is designed to prevent or protect metal from corrosion under insulation (CUI). Belzona 5851 (HA-Barrier) can be easily applied by brush and does not require any weighing or mixing.

This heat-activated material can be applied directly onto hot surfaces (70–150°C / 158–302°F) with minimal surface preparation, avoiding production downtime. Also available is Belzona 1251 (HA-Barrier), a heat-activated epoxy repair composite for filling pitting and bonding equipment.

70–150°C
Application temperature range
Single Pack
No weighing or mixing needed
Brush Applied
In-situ, no specialist tools

Product Video

Key Benefits

  • In-situ application to live equipment operating at high temperature with minimal surface preparation
  • Single pack system — no weighing or mixing required
  • Reduced health and safety risks as it is 100% solids and no hot work is required
  • Fast cure allowing equipment to be re-insulated with minimum delay
  • Excellent corrosion protection
  • Good chemical resistance against a wide range of chemicals
  • Excellent adhesion to metals including stainless steel, carbon steel, aluminium, brass and copper
  • Thermally stable up to 150°C (302°F) in dry conditions

Applications

  • Prevention of corrosion under insulation (CUI)
  • Long-term corrosion protection of hot pipework and process equipment
  • In-situ external coating of process vessels during service operating at high temperature, avoiding production downtime

* All products are subject to regional restrictions.

Photo Gallery

Belzona 5851 (HA-Barrier) packaging
Belzona 5851 (HA-Barrier) packaging
Corroded pipework in access chamber of a district heating facility
Corroded pipework in district heating facility access chamber
Coating the hot feed pipe with Belzona 5851
Coating the hot feed pipe with Belzona 5851 (HA-Barrier)
Completed work with Belzona 5851 on all exposed steel parts
Completed work with Belzona 5851 on all exposed steel parts
Surface preparation of corroded pipework within a refinery
Surface preparation of corroded pipework within a refinery
Temperature reading of the hot pipe
Temperature reading of the hot pipe
Finished application using Belzona 5851 (HA-Barrier)
Finished application — long-term corrosion protection without disturbing service
Manifold showing weathering of paintwork on an oil rig
Manifold showing weathering of paintwork on an oil rig — before treatment
Belzona 5851 applied to the online manifold on an oil rig
Belzona 5851 applied to the online manifold on an oil rig

More Information

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